{"id":351,"date":"2021-04-24T23:28:21","date_gmt":"2021-04-24T21:28:21","guid":{"rendered":"http:\/\/wordpress.p583542.webspaceconfig.de\/?page_id=351"},"modified":"2021-12-29T09:51:41","modified_gmt":"2021-12-29T08:51:41","slug":"umformen","status":"publish","type":"page","link":"https:\/\/tronicconcept.com\/en\/coating\/umformen\/","title":{"rendered":"Umformen und Spritzgiessen"},"content":{"rendered":"<div data-elementor-type=\"wp-page\" data-elementor-id=\"351\" class=\"elementor elementor-351\" data-elementor-settings=\"[]\">\n\t\t\t\t\t\t\t<div class=\"elementor-section-wrap\">\n\t\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-4be0674 elementor-section-height-min-height elementor-section-items-bottom elementor-section-content-middle elementor-section-boxed elementor-section-height-default\" data-id=\"4be0674\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-b3aaac0\" data-id=\"b3aaac0\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-e18ebde elementor-widget elementor-widget-text-editor\" data-id=\"e18ebde\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-dd494e3 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"dd494e3\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-e987534\" data-id=\"e987534\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-ba1b8d1 elementor-widget elementor-widget-heading\" data-id=\"ba1b8d1\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">High efficiency coatings for Forming, molding and die casting<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-360c304 elementor-widget elementor-widget-text-editor\" data-id=\"360c304\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><b>Tronic Concept <\/b>avails of an optimized solution for all applications. Tools, for instance, for deep drawing, deburring, punching, profile cutting, cold forming, hot stamping, hot forging, powder compaction, molding of non-ferrous metals or aluminum die casting require different characteristics of their surface for optimum operation.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-d8900e7 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"d8900e7\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-d3b0ec3\" data-id=\"d3b0ec3\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-21a8d6e elementor-widget elementor-widget-heading\" data-id=\"21a8d6e\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Tronic Concept Duplex coating:<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d749e64 elementor-widget elementor-widget-text-editor\" data-id=\"d749e64\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<h3 class=\"p1\"><em>Plasma nitriding + PVD coating<\/em><\/h3><p>The coating performance may be considerably enhanced if the mechanical characteristics of the main material bearing structure under the coating has been adapted to its requirements. The nitride layer creates a graduated interface between the layer and the material which is harder and less sensitive to microcracks due to stress loads during forming. The enhanced characteristics are obtained when the nitride layer and the PVD coating are made in a single cycle (in-situ).<\/p><p>The <b>Tronic Concept\u00a0<\/b>coating application units for forming and casting are provided with specially designed equipment and processes which allow the nitriding process to be performed in the coating application unit.<\/p><p>Such processes as forming, hot forging and die casting, require enhanced mechanical characteristics of the lower layer for reaching the hardness gradient  from the substrate to the hard PVD layer. The nitride layer enhances the compressive strength, thermal stability and thermal fatigue properties.<\/p><h3><strong>Tronic Concept offers technical support in order to help you select the coating optimized for your application parameters.<\/strong><\/h3>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bd533c6 elementor-widget elementor-widget-image\" data-id=\"bd533c6\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"600\" src=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/11\/TST2500_small-1.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/11\/TST2500_small-1.jpg 600w, https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/11\/TST2500_small-1-300x300.jpg 300w, https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/11\/TST2500_small-1-150x150.jpg 150w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-de7e36a elementor-widget elementor-widget-text-editor\" data-id=\"de7e36a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><strong>High performance coatings can only be designed if the following six characteristics are taken into consideration:<\/strong><\/p><ul><li><em>High hardness<\/em>\u00a0for protection from wear<\/li><li><em>Thermal stability<\/em>\u00a0for application at high temperatures<\/li><li><em>High toughness<\/em>for forming high-strength steel<\/li><li><em>Low friction coefficient<\/em>\u00a0for reducing adhesive wear and micro welding<\/li><li><em>Thermal stability<\/em>\u00a0for improving thermal resistance and thermal fatigue<\/li><li><em>Oxidation resistance<\/em>\u00a0for hot forging, hot-stamping and aluminum die casting.<\/li><\/ul><p><strong>For application in plastics injection molding, such as cavities, rods and pouring head systems, the following additional characteristics are required.<\/strong><\/p><ul><li><em>Corrosion resistance<\/em><\/li><li><em>Abrasive hardness<\/em><\/li><li><em>Improved filling and seperation of the cast<\/em><\/li><\/ul><p><strong>The selection of an optimized coating also depends on the substrate and the application conditions:<\/strong><\/p><ul><li><em>Substrate material<\/em>\u00a0tool steel, cemented carbide, non-ferrous metals, clean surface, etc.<\/li><li><em>Heat treatment<\/em>\u00a0critical conditions of quenching and tempering<\/li><li><em>Workpiece temperature<\/em>\u00a0cold forming, hot forming, die casting, etc.<\/li><li><em>Tool failure<\/em>\u00a0abrasive wear, chemical wear, chipping, heat checking, edge wear, oxidation, weld deposition, etc.<\/li><\/ul><hr \/><p>The individually designed portfolio of Tronic Concept offers an optimum balance of all coating properties for each application.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-9e30c9f elementor-section-content-middle elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"9e30c9f\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-238dfb1\" data-id=\"238dfb1\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-45b989c elementor-widget elementor-widget-image\" data-id=\"45b989c\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"250\" height=\"334\" src=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/04\/tronicformen3.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/04\/tronicformen3.jpg 250w, https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/04\/tronicformen3-225x300.jpg 225w\" sizes=\"auto, (max-width: 250px) 100vw, 250px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Big die with DUPLEX Form coating<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-b76077d\" data-id=\"b76077d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9b91a13 elementor-widget elementor-widget-image\" data-id=\"9b91a13\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"250\" height=\"476\" src=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/04\/tronicformen4.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/04\/tronicformen4.jpg 250w, https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/04\/tronicformen4-158x300.jpg 158w\" sizes=\"auto, (max-width: 250px) 100vw, 250px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Cold forming,  DP 590 steel DUPLEX Form coated: 1,300,000 parts manufactured before re-coating<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-0549bb7\" data-id=\"0549bb7\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-dd89cff elementor-widget elementor-widget-image\" data-id=\"dd89cff\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"250\" height=\"177\" src=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2021\/04\/tronicformen5.jpg\" class=\"attachment-full size-full\" alt=\"\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">450 lb die of stainless-steel muffler, DUPLEX Form coated. More than 700,000 pieces manufactured prior to stripping and recoating.<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-55fbe651 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"55fbe651\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-347c91fc\" data-id=\"347c91fc\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-4b647c9d elementor-widget elementor-widget-heading\" data-id=\"4b647c9d\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Coating system table:<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7ecb8534 elementor-widget elementor-widget-heading\" data-id=\"7ecb8534\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\"><a href=\"https:\/\/tronicconcept.com\/en\/schichtsysteme-tronic-concept\/\" target=\"_blank\">Click here<\/a><\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-5f2ae1b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"5f2ae1b\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-7032544\" data-id=\"7032544\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8482655 elementor-widget elementor-widget-image\" data-id=\"8482655\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"490\" height=\"234\" src=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2022\/02\/tceng.png\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/tronicconcept.com\/wp-content\/uploads\/2022\/02\/tceng.png 545w, https:\/\/tronicconcept.com\/wp-content\/uploads\/2022\/02\/tceng-300x138.png 300w, https:\/\/tronicconcept.com\/wp-content\/uploads\/2022\/02\/tceng-18x8.png 18w\" sizes=\"auto, (max-width: 490px) 100vw, 490px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Leistungsstarke Beschichtungen f\u00fcr Form- und Spritzgusswerkzeuge Tronic Concept hat eine optimierte L\u00f6sung f\u00fcr alle Anwendungen. Werkzeuge f\u00fcr z.B. das Tiefziehen, Abgraten, Stanzen, Formschneiden, Kaltumformen, Warmstanzen, Warmschmieden, Pulverpressen, Umformen von nicht eisenhaltigem Metall oder Aluminium-Druckguss verlangen unterschiedliche Oberfl\u00e4cheneigenschaften zur optimalen Funktion. Tronic Concept Duplex Beschichtung: Plasmanitrieren + PVD Beschichtung Die Leistungsf\u00e4higkeit von Beschichtungen kann wesentlich gesteigert [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"parent":347,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-351","page","type-page","status-publish","hentry","entry"],"_links":{"self":[{"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/pages\/351","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/comments?post=351"}],"version-history":[{"count":44,"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/pages\/351\/revisions"}],"predecessor-version":[{"id":2076,"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/pages\/351\/revisions\/2076"}],"up":[{"embeddable":true,"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/pages\/347"}],"wp:attachment":[{"href":"https:\/\/tronicconcept.com\/en\/wp-json\/wp\/v2\/media?parent=351"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}